Mining and processing aggregates is challenging and hazardous, making safety, productivity, and cost control critical. Tricon’s wear solutions—built to last up to six times longer—reduce downtime, costs, and accidents while boosting production. Learn more about Tricon's offerings for aggregate applications.
AGGREGATE
APPLICATIONS GUIDE
TRICONWEARSOLUTIONS.COM
Discover the new Tricon Aggregate Solutions Catalog—your guide to high-performance wear products engineered for durability and efficiency in demanding aggregate environments. Built on Tricon Wear Solutions’ legacy of innovation and durability, this catalog showcases a comprehensive range of products tailored for the harshest aggregate environments. Each solution is crafted to extend equipment life, reduce downtime, and maximize operational efficiency. Whether you're working with sand, gravel, crushed stone, recycled concrete, or slag, our offerings are engineered to withstand extreme wear and impact, ensuring your operations stay productive and profitable.
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This catalog is more than just a product list—it’s a strategic resource for aggregate professionals seeking reliable, high-performance wear solutions. Backed by decades of field experience and a commitment to quality, Tricon’s aggregate products are trusted across the industry for their resilience and adaptability. Explore how Tricon Wear Solutions can help you tackle the toughest
challenges in aggregate with confidence and precision.
To learn more, contact your dedicated sales rep or reach out to Tricon via our website.
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KEEP YOUR AGGREGATE OPERATIONS RUNNING QUICK LINKS TO APPLICATIONS & PRODUCT SECTIONS BELOW
DRAGLINE & SHOVEL COMPONENTS
MOBILE EQUIPMENT
CRUSH & CONVEY
SCREENING & SIZING
CEMENT & BLOCK PLANTS
ASPHALT PLANTS
WEAR PLATE WEAR MONITORING: WEARVUE
TRI-BRAZE
SUPER-C
SUPER-E
CASTINGS
PIPING SOLUTIONS
WELDING CONSUMABLES
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EXCEEDING IMAGINATION. OUTLASTING EXPECTATION.
LOW FLOW DRAG FLIGHT CHAIN LINKS – MALE & FEMALE ELEVATOR FLIGHTS & BUCKETS WASH BOX BOTTOMS WEAR PARTS FOR WASH BOXES IMPACT AREAS CHAIN BEDS WEAR BARS PUNCH PLATE SCREENS GRIZZLY BARS VIBRATORY FEEDER BOTTOMS COUNTERWEIGHT GUARDS PLANT APPLICATIONS
EQUIPMENT APPLICATIONS
BUCKET LIPS COMPLETE BUCKETS BUCKET BOTTOMS DOZER BLADE SKINS CLEVIS PEAR LINKS TUMBLER RINGS FOR SHOVELS RACKS FOR SHOVELS FLAT BARS CUTTING EDGES TOOTH PROTECTORS HEEL PADS CORNER HEEL PADS WEAR PLATE – INSIDE & OUTSIDE HITCH PLATE EXTENSIONS CENTER SHROUD WEDGE BARS GROUSER BARS
PINS & BUSHINGS
CRAWLER PAD PINS DRAGLINE & SHOVEL PINS CONVEYOR PINS ASSORTED PINS & BUSHINGS
CRUSHERS
LINERS
BALL MILL LINERS BREAKER BARS CHEEK PLATES CONE CRUSHERS
BUCKET LINERS CHUTE LINERS HOPPER LINERS ROCK BIN LINERS DRAG LINE BUCKET LINERS SHOVEL LINERS
CRUSHER HAMMERS CYLINDER HAMMERS CYLINDER LINERS DRUM BARS FOR JAW CRUSHER FEED CONES TO CRUSHER FLUFF MILLS FRAME LINERS GYRATORY CRUSHERS HAMMER PINS JAW CRUSHERS MAIN FRAME LINERS SIDE LINERS TOGGLE BLOC FOR JAW CRUSHER
TRUCK BED LINERS MAINFRAME LINERS
FEEDERS
APRON FEEDER LINERS BLENDING TUNNELS FEEDER BOTTOM LINERS FEED CHUTE LINERS GRIZZLY BARS ROCK BOXES SCOOP FEEDERS SURGE BIN SURGE CHUTE VIBRATING FEEDERS
SHAFTS
HEAD PULLEY SHAFTS TAIL PULLEY SHAFTS ARMATURE SHAFTS
SWING SHAFTS DRUM SHAFTS
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NOW AVAILABLE FROM TRICON ON SELECT WEAR APPLICATIONS! NEW
CRUSH DOWNTIME. ROCK SOLID SAFETY.
Patented indicators allow operators to assess wear from a safe distance, minimizing exposure to hazardous zones.
Immediate visual feedback No wires or complex software Reduce hazardous inspections
WORKERS STILL RISK THEIR LIVES FOR INSPECTIONS. EVERY DAY, WORKERS CLIMB INTO, UNDER & AROUND DANGEROUS EQUIPMENT, JUST TO DO CONDITION CHECKS. One missed step inside a haul truck or climbing into a chute could be fatal Waiting for something to break means last-minute shutdowns & costly rush repairs Critical wear decisions are being made under pressure, with no clear data - until now!
GREEN Keep running. Everything is in good condition. YELLOW Plan ahead. You have time, but maintenance should be scheduled. RED Act now. The part is worn out and must be replaced immediately.
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WEARVUE SHOULD BE INSTALLED IN ALL CRITICAL WEAR AREAS
DESIGNED FOR YOUR WEAR APPLICATION & MAINTENANCE CYCLES
BLADES DIPPERS SHOVELS DRAGLINES
TRUCK BODY/LINERS BUCKETS CRUSHER CHUTES
MONITOR WEAR FROM A SAFE DISTANCE
FORECAST MAINTENANCE & REDUCE WASTE
PRECISION ENGINEERED & PROFESSIONALLY INSTALLED BY TRICON!
AS SIMPLE AS A TRAFFIC LIGHT
GOOD TO GO Ready to wear.
WATCH VIDEO
PLAN MAINTENANCE React early, plan smarter & keep operations running
ACT NOW Replacement critical
LEARN HOW YOU CAN MONITOR CRITICAL WEAR INSTANTLY
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DRILL & BLAST
SCREEN & PROCESS
LOAD & HAUL
CRUSH & CONVEY
WE ARE HERE FOR YOU
DURABILITY
SAFETY PRODUCTIVITY SUSTAINABILITY
DURABILITY = SAFETY
DURABILITY = PRODUCTIVITY
DURABILITY = SUSTAINABILITY
50% reduction in exposure hours Reduces the risk of failure & accidents Essential for protecting people in hazardous situations
50% reduction in downtime Reduces maintenance costs Enhances overall productivity
50% less steel required Conserves resources Minimizes environmental impact of products
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DRAGLINE & SHOVEL COMPONENTS
APPLICATIONS
DRAGLINE BUCKET LINERS
LIPS & SHROUDS
PINS
SHOVEL LINER KITS DUTCHMEN
HEEL BANDS
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DRAGLINE & SHOVEL COMPONENTS
DRAGLINE BUCKET LINERS
TRI-BRAZE OR SUPER-C/E PLATE FOR DRAGLINE BUCKET LINERS
Tricon’s dragline bucket liners give you the option to extend life or reduce weight depending on your individual needs. These liners are made with Tri- Braze and Super-C plate, providing long life and superior wear resistance against abrasive aggregate materials.
FLOORS SIDEWALLS LIP PROTECTION STRUCTURAL COMPONENTS HEEL BANDS
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DRAGLINE & SHOVEL COMPONENTS
LIPS & SHROUDS
TRI-BRAZE ON LIPS & SHROUDS Special Treated Tri-Braze is used on our lips and shrouds to enhance ductility while maintaining hardness and wear resistance far in excess of A-514 structural lips. Maximize productivity while protecting against unnecessary wear with Tricon lips and shrouds.
FULL LIPS SHROUD PROTECTION DESIGNED FOR ALL G.E.T. STRONGER THAN CAST LIPS MORE DURABLE THAN A-514
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DRAGLINE & SHOVEL COMPONENTS
PINS
SPECIAL TREATED PINS™ Tricon produces a variety of pins with unmatched hardness and application- specific pins for severe heat and wear situations. We use the latest CNC equipment to ensure tight tolerances and consistency. Our Super-X (red)overlay pins are perfect for dipper bail pins and can be machined and rebuilt.
Tricon induction-hardened (blue) pins are ideal for door, attachment and equalizer pins. We maintain a healthy inventory of pins on site to ensure low lead times and rapid delivery.
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DRAGLINE & SHOVEL COMPONENTS
SHOVEL LINER KITS
TRI-BRAZE OR SUPER-C/E ON SHOVEL LINER KITS
Tricon shovel liner kits are made using Tri-Braze and Super-C plate for maximum wear protection that will extend the life of your shovels. All shovel liner kits can be fully customized to suit aggregate site- specific applications.
LINER PACKAGES SHROUD PROTECTION HEEL BANDS LIPS DUTCHMEN
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DRAGLINE & SHOVEL COMPONENTS
DUTCHMEN
CAST & PLATE DUTCHMEN Designed with Special Treated Tri-Braze material, Tricon Dutchmen have enhanced ductility for more stringent aggregate structural applications. Although our standard Tri-Braze is more wear resistant, Special Treated Tri- Braze still has a significantly higher hardness than the ASTM A514 grades of steel. By utilizing Tricon Dutchmen, you can be assured that the ductility and wear resistance will meet your most demanding requirements.
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DRAGLINE & SHOVEL COMPONENTS
HEEL BANDS & BOTTOM SKIS
TRI-BRAZE FOR HEEL BANDS
Protect bucket bottoms from wear with Tricon heel bands. Tri-Braze steel is used for enhanced ductility with significant hardness and strength for a longer-lasting bucket.
X STRUCTURAL & WEAR SKIS IN THICKNESSES FROM 1"- 4.5" CUSTOM DESIGN FOR IMPACT & ABRASION
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MOBILE EQUIPMENT
APPLICATIONS
HAUL TRUCK BEDS & LINERS
LOADER BUCKETS & LINERS
DOZER BLADES, LINERS & OUTSIDE LINER PACKAGES
CUTTING EDGES
HAUL ROAD GRADER BLADES
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MOBILE EQUIPMENT
HAUL TRUCK BEDS & LINERS
TRI-BRAZE & SUPER-C/E ON HAUL TRUCK BEDS & LINERS
Custom haul truck liner packages by Tricon are specially created for your unique needs, whether you want max wear-life, maximize weight efficiency, or a balance of both. Our liners feature customized material combinations of our proprietary impact, abrasion, and corrosion-resistant steel plate to handle the wear from hauling various aggregate materials.
FLOORS SIDEWALLS
CURVED OR FLAT GUTTERS CUSTOMIZED FOR SERVICE SUPER-C/E DOVETAILS
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MOBILE EQUIPMENT
LOADER BUCKETS & LINERS
TRI-BRAZE & SUPER-C/E FOR LOADER BUCKETS & LINERS
Highly abrasive materials and extreme impact forces to loader buckets and liners can wear them down quickly. Tricon buckets and liners, made with our proprietary steels, withstand harsh aggregate conditions, provide longer service life, lower maintenance costs, and improve performance. Our engineering experts can help select the right material thickness to be installed in the right places to maximize longevity and minimize weight.
LIPS SHROUD PROTECTION LINER KITS HEEL BANDS & SHROUDS WING SHROUDS
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MOBILE EQUIPMENT
DOZER BLADES, LINERS & OUTSIDE LINER PACKAGES
TRI-BRAZE & SUPER-C/E FOR DOZER BLADES, LINERS & OUTSIDE LINER PACKAGES Tricon blades, liners, and outside liner packages are designed using proprietary steel formulations to protect the blade and the frame of the bulldozer from wear and tear. Our steels have a higher resistance to abrasion, impact, and corrosion, which maximizes durability and service life. This improves productivity and efficiency while reducing maintenance costs and downtime.
LINER KITS DOZER LIPS DOZER REBUILDS
SHROUD PROTECTION CUTTING EDGE FROG PUSH ARM LINERS
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MOBILE EQUIPMENT
CUTTING EDGES
TRI-BRAZE & SUPER-C/E FOR CUTTING EDGES
STRAIGHT EDGES TOOTHED EDGES
Aggregate digging conditions are harsh. That’s why we build Tricon cutting edges with proprietary abrasion-resistant steels to protect and extend the life of the loader bucket. Our bolt- on, replaceable cutting edges are also available in reversible options for even longer use.
DOUBLE-BEVEL FLAT SINGLE-BEVEL FLAT WEAR PLATES HEEL BANDS
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MOBILE EQUIPMENT
HAUL ROAD GRADER BLADES
TRI-BRAZE ON HAUL ROAD GRADER BLADES
Tricon customizable haul road grader blades have a Tri-Braze and tungsten carbide wear surface, which extends the lifespan of the blade up to 10 times that of a standard steel grader blade. It’s costly, hazardous, and time-consuming to shutdown and replace these extremely heavy, bolted blades. With Tricon, you can extend the life of your blades, thus putting your workers in harms way less often.
STEEL GRADER BLADES DUAL-CARBIDE BLADES
CUSTOMIZABLE FLAT OR CURVED REVERSIBLE
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CRUSH & CONVEY
APPLICATIONS
HAMMERS
CHEEK PLATES
CONVEYING SYSTEMS
HOPPERS & LINERS CRUSHER IN-FEED & OUT-FEED LINERS
DREDGE PIPE, ELBOWS & HOSE
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CRUSH & CONVEY
HAMMERS
TRI-BRAZE ON HAMMERS
Tricon hammers—crafted from Tri-Braze, alloy steels, Manganese steel, Chrome White Iron, and Ni-Hard—are available in one piece, two piece, and overlay designs. Special shapes fit vertical shaft crushers, jaw crushers, and gyratory crushers. We also rebuild used rotors for extended equipment life.
HEADS SHANKS BREAKER PLATES
ANVILS LINERS
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CRUSH & CONVEY
CHEEK PLATES
TRI-BRAZE & SUPER-C/E FOR CHEEK PLATES
Built to face the toughest conditions, Tricon upper and lower cheek plates guarantee you the longest possible wear life for your machinery. Our cheek plates withstand abrasion, impact, and cyclic compression loading, variable material feed loads, and tramp material incursions. Enjoy lower costs and increased safety with longer cheek plate wear life as operation shutdowns and repairs will be less frequent.
THREADED CONNECTION COUNTER-SUNK HOLES CUSTOMIZABLE STOCKING PROGRAMS OUTLASTS OEM BY 2X
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CRUSH & CONVEY
CONVEYING SYSTEMS
TRI-BRAZE & PRIME-ARC ON CONVEYING SYSTEMS
Tricon conveying components withstand high abrasion and high impact loading. We use Tri- Braze on our conveyor pans and skirtboard liners for its strength, through hardness, wear resistance, toughness, and weldability. Custom Prime-Arc 400 overlays are also available for increased wear life in areas with the most abrasion.
DIVERTERS SCRAPER BLADES HEAD CHUTE LINERS SKIRT BOARDS HOPPERS & CHUTES
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CRUSH & CONVEY
HOPPERS & LINERS
TRI-BRAZE & SUPER-C/E ON HOPPERS & LINERS
Hoppers and chutes are subject to heavy impact from falling loads in addition to compression and abrasion in transition points and hopper exits. By analyzing the wear patterns and loads in each area, Tricon can customize a Tri-Braze and Super- C liner package to maximize the life of your hoppers.
3D SCAN TECHNOLOGY OPTIMIZED DESIGN TARGET DOORS FOR HIGH WEAR AREAS SUPER-C/E AND TRI-BRAZE
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CRUSH & CONVEY
CRUSHER IN-FEED & OUT-FEED LINERS
TRI-BRAZE ON CRUSHER IN-FEED & OUT-FEED LINERS
The combination of impact and abrasion from truck or loader dumps into your primary crushing systems presents a unique and challenging environment that is perfect for a Tri-Braze solution. No other wear steel is built to handle this level of impact without cracking, while maintaining the hardness to stay in service for extended periods between maintenance cycles.
TRI-BRAZE OR SUPER-C/E CUSTOM DESIGN EASILY REPLACEABLE THREADED OR BOLTED DESIGN
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CRUSH & CONVEY
DREDGE PIPE, ELBOWS & HOSE
ULTRA TECH PIPING SOLUTIONS FOR DREDGE PIPE, ELBOWS & HOSE
If your aggregate operation makes use of a dredge or hydraulic pipeline, you know how quickly rock and sand can erode standard steel or HDPE pipes. Ultra Tech pipes and hoses will provide increased durability and reliability to keep dredges moving material to the plant, not shut down for maintenance.
TAPERED HARDNESS PROFILE MULTIPLE CONNECTION OPTIONS WELDABLE IN THE FIELD 4-6X THE LIFE OF CARBON STEEL
Karsen - this hi-res version is in canva or DB this one is LOW RES IMAGE
10/21- NO HI-RES IMAGE IN DB OR CANVA- ALL LOW RES- recommendation below
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SCREENING & SIZING
APPLICATIONS
GRIZZLY BARS
SECONDARY SCREENING
ROTARY SCREENS
TRUCK DUMP SCREENS
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SCREENING & SIZING
GRIZZLY BARS
INSTALL-IN-PROGRESS
TRI-BRAZE OR PRIME-ARC FOR GRIZZLY BARS Tricon grizzly bars keep oversized materials from entering the secondary crushing operation. They are made from Tri-Braze, making them crack-resistant and long- lasting from heavy impact and abrasion. Grizzly bars can also be repaired in the field with our Prime-Arc 300 or 400 wire, extending the life of the original Tri-Braze bars.
CUSTOM DESIGNED BOLT OR WELD ON REPLACEABLE BARS OVERLAY HIGH WEAR AREAS REPLACABLE ENDS
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SCREENING & SIZING
SECONDARY SCREENING
TRI-BRAZE ON SECONDARY SCREENING Tricon offers secondary screening options including prewet screen top decks and scalping screens to isolate the final, sellable product from undersized material. Made from Tri- Braze, Tricon screens last longer and resist wear to ensure the correct particle size in your finished product.
ANY SIZE/HOLE PATTERN AVAILABLE THROUGH HARDENED HIGH EDGE RETENTION
CONSISTENT SIZING OUTLAST OEM BY 2X
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SCREENING & SIZING
ROTARY SCREENS
TRI-BRAZE ON ROTARY SCREENS Tricon rotary screens are used for secondary sizing and separation of materials. Our rotary screens stand up to the wear and tear of heavy, abrasive materials and the tumbling action of the rotor. Tri-Braze has the only material that has the combination of hardness and impact resistance to succeed in this challenging environment.
REPLACEABLE SCREENS FULL HOUSINGS CHAIN OR WHEEL DRIVE REPLACEABLE SPROCKETS FULL TRI-BRAZE INNER HOUSING
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SCREENING & SIZING
TRUCK DUMP SCREENS
TRI-BRAZE ON TRUCK DUMP SCREENS
Tricon truck dump screens have the through hardness and abrasion resistance to handle and filter the toughest aggregate materials from your truckload. Tri-Braze gives our truck dump screens the long-lasting strength needed to separate particle sizes each and every time correctly.
FULLY WELDED DESIGN CUSTOMIZED SIZING ON-SITE LASER MEASUREMENT OUTLASTS A-514 3-4X
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CEMENT & BLOCK PLANTS
APPLICATIONS
DRIVE SPROCKETS
BLOW BARS
CYCLONES
TARGET DOORS
BLOCK SLIDES & TURNTABLES
HYDRAULIC & PNEUMATIC PIPELINES
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CEMENT & BLOCK PLANTS
DRIVE SPROCKETS
TRI-BRAZE ON DRIVE SPROCKETS
AGGREGATE CONVEYORS SCREW CONVEYORS BUCKET ELEVATORS MIXER DRIVES
Tricon drive sprockets are made from fully through hardness Tri-Braze. This provides a uniform hardness profile across the full face chain of chain engagement, eliminating soft spots and premature cupping of the loaded surface. Without Tricon’s proprietary chemistry, drive sprockets wear quickly, which can shut down the entire aggregate line. Available turnkey or custom-made, Tricon drive sprockets are harder and more wear-resistant for longer- lasting life. Avoid costly and time-consuming drive sprocket replacements with Tricon.
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CEMENT & BLOCK PLANTS
BLOW BARS
TRI-BRAZE ON BLOW BARS
Effectively crush highly abrasive materials with Tricon blow bars made from Tri- Braze, the industry’s best- performing, and largest-selling specialty abrasion- resistant steel. Our blow bars have extended wear life, can be custom fit to your crusher, and increase production rates while decreasing costs-per-ton.
IMPACT CRUSHERS RECYCLING CRUSHERS IMPACT PLATES APRONS
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CEMENT & BLOCK PLANTS
CYCLONES
TRI-BRAZE OR SUPER-C/E ON CYCLONES
Cyclones and cyclone liners from Tricon are made from Tri-Braze steel and Super-C plate to resist the abrasion and wear of the aggregates and fines as they are separated. With a long-lasting cyclone or cyclone liners, you can reduce downtime and increase profitability.
INLET DUCT DUST OUTLET WEAR LINERS TRANSITION DUCTS
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CEMENT & BLOCK PLANTS
TARGET DOORS
TRI-BRAZE OR SUPER-C ON TARGET DOORS
Resist and reduce the initial impact of aggregate materials as they enter the cyclone with Tricon’s target doors. Made from Tri-Braze or Super-C abrasion- resistant steel, these target doors keep your cyclone running at a lower cost than replacing the entire liner.
TARGET PLATES WEAR LINERS FRAMES ALL SIZES CUSTOMIZED THICKNESS
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CEMENT & BLOCK PLANTS
BLOCK SLIDES & TURNTABLES
TRI-BRAZE ON BLOCK SLIDES & TURNTABLES
Our Tri-Braze block slides and turntables convey heavy, abrasive cement blocks without wearing down. With a longer life than any other steel, our cement block conveying systems can be counted on to keep you running.
CHUTES CONVEYOR GUIDES DRIVE SYSTEMS ULTRA TECH PROCESS PIPING
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CEMENT & BLOCK PLANTS
HYDRAULIC & PNEUMATIC PIPELINES
ULTRA TECH PIPING SOLUTIONS FOR HYDRAULIC & PNEUMATIC PIPELINES
Induction hardened steel pipes are often used in the transportation of abrasive materials like cement, clinker, and other raw materials. Ultra 600’s hardened inner surface can withstand the harsh conditions and high pressures typical in cement production, which makes it ideal for use in both pneumatic and hydraulic conveying systems. This results in more efficient operations and less downtime for repairs or replacements.
SWITCH UNDER PRESSURES CUSTOM END STYLES HARDENED FACE SEALS DUAL HYDRAULIC RAMS REMOTE OPERATION
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ASPHALT PLANTS
APPLICATIONS
SLAT CONVEYOR LINERS
DRIVE SPROCKETS
DRUM SAND LIFTERS
SCREENS
WEAR PLATES
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ASPHALT PLANTS
SLAT CONVEYOR LINERS
TRI-BRAZE OR SUPER C/E ON SLAT CONVEYOR LINERS
Tricon slat conveying systems withstand high abrasion aggregate material and high impact loading. Our slat conveyor decks are made from Super-C plate, and the chain slats are made from Tri-Braze for its strength, through hardness, wear resistance, and toughness to move heavy abrasive material.
SLATS CONVEYOR DECKS SIDEWALL & FLOOR LINERS SPROCKETS
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ASPHALT PLANTS
DRIVE SPROCKETS
TRI-BRAZE ON DRIVE SPROCKETS
Tricon drive sprockets are made from Tri-Braze, giving it the strength and through hardness to run the chains driving the slat conveying system. Without Tricon proprietary chemistry, drive sprockets wear quickly, shutting down the line. Available turnkey or custom-made, Tricon drive sprockets help avoid costly and time-consuming replacements.
DRIVE TEETH RIMS HUBS SPLIT SPROCKET
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ASPHALT PLANTS
DRUM SAND LIFTERS
TRI-BRAZE ON DRUM SAND LIFTERS
Drum sand lifters made from Tri-Braze steel have the wear resistance to work in the hot, abrasive condition of the asphalt drum. Our drum sand lifters have the same quality and long-life that Tricon products are well known for.
FLIGHTS MOUNTING BRACKETS
WEAR LINERS DRUM SHELL END PLATES
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ASPHALT PLANTS
SCREENS
TRI-BRAZE ON SCREENS
Tricon asphalt screens are lined with Tri-Braze to prevent wear, reduce maintenance, and produce consistent sorting and sizing during asphalt production. Tri-Braze maximizes the screens performance for the highest throughput and accuracy with the least amount of wear, creating a top-quality mix.
VIBRATING SCALPING SIZING CUSTOM DESIGNS
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ASPHALT PLANTS
WEAR PLATES
TRI-BRAZE ON WEAR PLATES
Repair worn spots or holes in your equipment with Tricon wear plates and patch plates. Made from Tri-Braze, our wear plates extend the life of your equipment without costly replacement of an entire liner or piece of equipment.
LINERS INLET AND OUTLET DUCTS FEEDER SKIRTS DISCHARGE CHUTES SILO SYSTEMS
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PRODUCTS
WEAR PLATE
CASTINGS
PIPING SOLUTIONS
WELDING CONSUMABLES
WEARVUE
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WEAR PLATES
TRI-BRAZE AND SUPER-C/E WEAR PLATES Repair worn spots or holes in your milling equipment with Tricon wear plates and patch plates made from Tri- Braze and Super-C/E plate. Wear plates extend the life of your equipment at a manageable cost.
THROUGH HARDENED TRI-BRAZE SUPER-C/E FOR HIGH WEAR LOW IMPACT FORMABLE WELDABLE IN FIELD CONDITIONS
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LEARN MORE ABOUT THE FEATURES OF TRI-BRAZE®
WATCH VIDEO
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TRI-BRAZE®
THRIVE IN EXTREME, HIGH-IMPACT WEAR CONDITIONS WITH THROUGH-HARDENED, ABRASION- RESISTANT STEEL PLATE.
GOLD STANDARD
As the flagship of the Tricon Wear Solutions product line, Tri-Braze® has stood the test of time as the trusted choice for the toughest jobs for over 50 years. With the industry’s best-performing and largest- selling wear- and abrasion-resistant steel, we set high standards. We put quality above all else and stand behind our products with a 100% guarantee. Our customers come back because when the stakes are high, they need a reliable, proven partner to get the job done right the first time.
STRONG TO THE CORE: HOW TRI-BRAZE WORKS The development of our signature Tri-Braze products begins by investing in high-quality, American-made steel. Tri-Braze combines a balance of alloying elements with controlled heat treating and extremely low sulfur and phosphorus to reach an ideal hardness and toughness ratio, plus high-impact resistance. With our proprietary alloy design, chemistry, and exacting processing standards, we consistently deliver full hardness through the plate for the longest-lasting, highest-impact product. Avoid lesser quality plate with a soft middle and choose Tri-Braze for increased efficiency and bottom-line results.
MORE REASONS TO RELY ON TRI-BRAZE
LASTS 3-4 TIMES LONGER Through-hardened with high hardness means better wear resistance than soft-core, standard wear plates
HIGH-IMPACT RESISTANCE Extremely-low sulfur content, fine-grain structure and excellent internal cleanliness provide high- impact resistance
WELDER FRIENDLY Proprietary chemistry provides excellent weldability in field conditions
COVER ANY APPLICATION Available thickness from ¼” up to 10", widths up to 120", and lengths up to 288" for larger applications
LESS DOWNTIME Long performance life and less downtime lower overall maintenance costs and save time
BETTER BOTTOM LINE 100% guarantee for optimal performance to improve your company’s bottom line
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TRI-BRAZE®
Tri-Braze lasts longer — up to 3x-4x the same thickness AR plate. It is through- hardened with typical hardness of 480 BHN for superior strength and wear resistance.
DURABILITY
Tri-Braze is more efficient and sustainable. It is 25-50% lighter, maintaining the same
WEIGHT
AR wear life, to save on shipping costs, reduce carbon emissions, and extend equipment wear.
We guarantee 100% through hardness. Our surface hardness extends through the middle of a 4” thick plate. Our through-hardened chemistry is guaranteed for every element on every plate. We test properties on every single plate to ensure the best value and plate performance on the market today. The plate you buy is the plate we test and report.
HARDNESS
soft core
hard core 480+ BHN
RELIABILITY
No asterisks. No fine print. No catches or evasive wording. What we say is what we mean — and what you get.
TRANSPARENCY
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LEARN MORE ABOUT THE FEATURES OF SUPER-C®
WATCH VIDEO
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SUPER-C®
POWERFUL & ADAPTABLE.
HOW IT WORKS INVESTMENT We invest in expert engineers and American-made, quality materials for superior performance. PROPRIETARY PROCESS Unique alloying, careful metallurgy, and process control achieve optimal carbide alignment and maximum carbide concentration for high performing abrasion-resistant cladding. Cladding is combined with a low-carbon, mild-steel base for forming and welding. RESULTS Super-C has more primary carbides than the competition, providing the longest- lasting product of its kind with more predictable wear and maintenance cycles, reduced downtime, and ability to work in the most hostile environments.
THRIVE IN THE MOST EXTREME WEAR CONDITIONS USING CHROMIUM CARBIDE, ABRASION-RESISTANT PLATE.
Built on 50 years of expertise in abrasive-resistant steel, Super-C® can withstand the most abrasive conditions while being adaptive for a wide range of applications. Super-C is a unique composite plate with a low-carbon, mild-steel base for optimal forming and welding, paired with wear-resistant, chromium carbide cladding. Tricon’s unique cladding process produces a harder, tougher, and more wear-resistant surface, making Super-C superior to any other chromium carbide plate available on the market.
REASONS TO CHOOSE SUPER-C
4-5 TIMES HARDER Our metallurgy is unmatched at 600+ BHN due to maximum carbide concentration and alignment throughout our proprietary process.
EASY TO INSTALL Low-carbon base plate can be welded, bolted, or studded to existing structures and applied to nickel-based, stainless, and other steel substrates.
LONGEST WEAR LIFE Super-C is the chromium carbide plate with the most wear resistance and longest wear life on the market.
MADE FOR EXTREME CONDITIONS
ENHANCED PERFORMANCE The unique herringbone pattern breaks up flow channels and can be installed in either direction — avoiding uneven, premature wear.
GREAT VALUE Harder plate with even wear lasts longer and allows for more predictable maintenance cycles and lower maintenance costs.
Designed for the world’s harshest conditions, Super-C stands up to the most extreme wear and can be used effectively at temperatures up to 1300°F.
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OFFERING NEW
SUPER-E™
ENGINEERED FOR ABSOLUTE FLATNESS Ensures effortless handling &
seamless fabrication for heavy-duty industrial wear plate applications
IMAGINE THE APPLICATION POSSIBILITIES WITH SUPER-E
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SUPER-E™
INDUSTRY-LEADING WEAR LIFE & FLATNESS AT AN ECONOMICAL PRICE POINT
OVERLAY & PLATE SIZE
Up to 50% volume fraction carbides in a single layer plate delivers two- layer wear results in a single layer plate Flat bead profile to eliminate material hang-up G65 wear testing up to 40% better than conventional CCO plate Processing results in ultra-low dilution of base plate Straight bead Ultra-low fusion line porosity and inclusions Flatness to ½ ASTM tolerance Vickers hardness averages up to 800 HV
OVERLAY 1100 x 2350 mm
PLATE: 1250 x 2500 mm
OVERLAY 1850 x 3850 mm
PLATE: 2000 x 4000 mm
REASONS TO CHOOSE SUPER-E
MATERIAL EFFICIENCY Our proprietary processing minimizes base metal dilution and provides two-layer wear life in a single overlay layer plate.
LONGEST WEAR LIFE Pound for pound, Super-E is the chromium carbide plate with the most wear resistance and longest wear life on the market. PROCESSING FRIENDLY The low heat input during the overlay application allows cutting and welding of larger parts without subsequent flattening.
ENHANCED FLATNESS Our proprietary process allows for extremely low heat input, which minimizes weld distortion—typical 1/2 ASTM plate standard flatness. EASY TO INSTALL Low-carbon base plate can be welded, bolted, or studded to existing structures and applied to nickel-based, stainless, and other steel substrates.
MADE FOR EXTREME CONDITIONS
Designed for the world’s harshest conditions, Super-E stands up to the most extreme wear and can be used effectively at temperatures up to 1000°F.
ORDERING INFORMATION Additional sizes & shapes available upon request
PLATE DIMENSIONS
US NOMINAL
DESCRIPTION
OVERLAY AREA
UNIT WT
5mm base material w/ 3+ mm overlay
1250 x 2500 mm 1100 x 2350 mm 3/8"
pc 187kg (412 lb)
8mm base material w/ 5mm overlay
1250 x 2500 mm 1100 x 2350 mm 1/2"
pc 303kg (668 lb)
15mm base material w/ 5mm overlay
1250 x 2500 mm 1100 x 2350 mm 3/4"
pc 479kg (1056 lb)
10mm base material w/ 10mm overlay
1250 x 2500 mm 1100 x 2350 mm 3/4"
pc 479kg (1056 lb)
5mm base material w/ 3+ mm overlay
2000 x 4000 mm 1850 x 3850 mm 3/8"
pc 491kg (1083 lb)
8mm base material w/ 5mm overlay
2000 x 4000 mm 1850 x 3850 mm 1/2"
pc 797kg (1757 lb)
15mm base material w/ 5 mm overlay
2000 x 4000 mm 1850 x 3850 mm 3/4"
pc 1216kg (2681 lb)
10mm base material w/ 10 mm overlay
2000 x 4000 mm 1850 x 3850 mm 3/4"
pc 1216kg (2681 lb)
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OFFERING NEW
CASTINGS
DURABILITY DELIVERS PROFITABILITY
Tricon has added foundry capabilities to our portfolio. We are producing castings with the same high quality and durability that you have come to expect from Tricon. We have developed our own casting facility supported by the Tricon engineering team. We wanted to be in control of the materials, processes and inspection to ensure only the best quality components would ship to our customers. Tricon values our commitment to solving problems for customers and improving profitability through more reliable and durable components.
BENEFITS
LOWER YOUR INVENTORY Develop stocking program or consignment inventory and Tricon will ship your materials as needed.
CUSTOMIZABLE MATERIALS Chemistries designed for the service environment. We will customize your castings for your application: high impact, high abrasion or a combination of both
CUSTOMIZABLE SHAPES Designed for service environment. We can cast all complex shapes up to 600lbs. Larger castings are available on request.
LOWER COSTS Stopping production to change wear parts is expensive. By using longer lasting components, you increase run time and reduce overall operating expenses.
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OFFERING NEW
CASTINGS
APPLICATIONS
Aluminum Shredding Automotive Shredding Hammer Mills Liners Crusher Components
HAMMER MILL
TYPICAL PRODUCTS
Motor Grader Blades Loader/Dozer cutting edges Hammers and Grates for stone, wood products, steel and aluminum shredders Abrasion resistant piping
LOADER/DOZER CUTTING EDGES
AVAILABLE GRADES
Alloy Steel (Tri-Braze and others) High Chromium White Iron (ASTM A532) Ni-Hard Ni-Resist Ductile Iron (ASTM A439) Grey Iron
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ABRASION-RESISTANT PIPELINE SYSTEMS SUSTAINABLE SOLUTIONS
NOW AVAILABLE FROM TRICON
Engineered to withstand the most demanding environments, Ultra Tech abrasion-resistant pipelines provide longer life and less downtime, which can lead to significant cost savings. With over 35 years of proven success around the world, Ultra Tech products and engineers can solve your abrasive wear challenges.
SPLIT OR BLEND FLOW STREAMS
STRAIGHT PIPE
WYES
REDUCER
STRAIGHT PIPE
BEND
2.5” – 24” DIAMETER STANDARD OFFERING
WYES
LATERALS
TEES
REDUCERS
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DIVERSION VALVES
VALVES FOR ABRASIVE SLURRY APPLICATIONS Includes paste fill, sand fill & hydraulic tailings, together with other systems where a multi-line outlet with a single inlet is the operating mode. Ultra Tech Diversion Valve applications include pneumatic & hydraulic piping systems for extremely abrasive materials.
SUSTAINABILITY WHITE PAPER A brief summary of the current state of environmental considerations and how Ultra Tech can help meet carbon reduction targets.
SPECIFICATION SIMPLIFIED
PRODUCT GUIDE
Quick access to clear product spec details is key for choosing the right products. Check out our complete report of product details for easy inclusion in your next bid package.
Details and tips about all Ultra Tech products and services: Ultra 600 pipe, high-pressure couplings, diversion valves and project engineering.
READ WHITE PAPER
DOWNLOAD SPECS REPORT
VIEW PRODUCT GUIDE
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WELDING CONSUMABLES
JOINING, BUILD-UP & HARD-SURFACING PRODUCTS Whatever your wear problem, there is a Prime-Arc wire designed for your needs. Prime-Arc welding consumables are specifically designed to provide customers with the highest-quality joining, build-up, and hard-surfacing products available in the industry. Over 35 years of welding and fabrication experience have enabled us to develop a unique product line that provides extended service life while reducing costly downtime.
The perfect complement to our portfolio of wear-resistant products, our two families of specialized wire are produced to be best-in-class for each particular service.
Prime-Arc joining electrodes and wires are formulated for field welding under the most difficult to join high-alloy, wear-resistant plates; high-strength, abrasion-resistant steel; or dissimilar metals. Our joining products include:
Our full line of hard-surfacing consumables includes chromium carbide, complex carbide, tungsten carbide, manganese, and martensitic tool steels that can handle hard rock, earthmoving, metal-to-earth, metal-to-metal, high- impact, high-compressive wear, and other demanding conditions. Hard-surfacing wires are available in check- cracking and non-check cracking chemistries.
PRIME-ARC 3 PRIME-ARC 85
PRIME-ARC SUPER-C
PRIME-ARC 300 PRIME-ARC 400
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FIVE STATE OF THE ART LOCATIONS TO MEET YOUR NEEDS
BIRMINGHAM, AL ELKO, NV CHICAGO, IL
DALLAS, TX PORT WASHINGTON, WI
OUR VALUES
COMMITMENT. TEAMWORK. IMPACT.
EXPERTISE
PEOPLE
PROCESS
PRODUCTS
Account teams who are dedicated to your success from start to finish In-house & field engineering services
Steel plates are leaders in the industry Built to last (2-4 times standard steel) Consistent quality In Stock/Available Proprietary metals and materials Diligent quality control
Complete service center USA manufactured Rigorous testing on every plate (exceeds industry standards) Custom solutions Top-notch, modern facilities Flexible services to meet needs Quality control throughout full product lifecycle
Category experience in multiple end markets with more than 110 custom applications Trusted since 1968 Engineering & Metallurgic teams
Metallurgic specialists Generations of applications experience
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CONTACT US
GLOBAL WEAR SOLUTIONS FOR MISSION CRITICAL APPLICATIONS
CFICOMPANY.COM
ESSER CON FORMS INDIA EWCFI
ABRASION-RESISTANT PIPELINE SYSTEMS
CONCRETE PUMPING DELIVERY SYSTEMS
COMPLETE PIPELINE SYSTEMS
IMPACT & ABRASION RESISTANT STEEL PLATE
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