Tricon Wear Solutions offers cutting-edge wear monitoring through a strategic partnership with WearVue, integrating their advanced indicator technology with our Tri-Braze steel. Improve safety, reduce downtime, and gain real-time insights into wear performance for industrial applications.
MINING
APPLICATIONS GUIDE
TRICONWEARSOLUTIONS.COM
Discover the new Tricon Mining Solutions Catalog—your guide to high-performance wear products engineered for durability and efficiency in demanding mining environments. Built on Tricon Wear Solutions’ legacy of innovation and durability, this catalog showcases a comprehensive range of products tailored for the harshest mining environments. Each solution is crafted to extend equipment life, reduce downtime, and maximize operational efficiency. Whether you're working in surface or underground mining, our offerings are engineered to withstand extreme wear and impact, ensuring your operations stay productive and profitable.
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This catalog is more than just a product list—it’s a strategic resource for mining professionals seeking reliable, high-performance wear solutions. Backed by decades of field experience and a commitment to quality, Tricon’s mining products are trusted across the industry for their resilience and adaptability. Explore how Tricon Wear Solutions can help you tackle the toughest challenges in mining with confidence and precision. To learn more, contact your dedicated sales rep or reach out to Tricon via our website.
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DRILL & BLAST
SCREEN & PROCESS
LOAD & HAUL
CRUSH & CONVEY
WE ARE HERE FOR YOU
DURABILITY
SAFETY PRODUCTIVITY SUSTAINABILITY
DURABILITY = SAFETY
DURABILITY = PRODUCTIVITY
DURABILITY = SUSTAINABILITY
50% reduction in exposure hours Reduces the risk of failure & accidents Essential for protecting people in hazardous situations
50% reduction in downtime Reduces maintenance costs Enhances overall productivity
50% less steel required Conserves resources Minimizes environmental impact of products
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KEEP YOUR MINING OPERATIONS RUNNING QUICK LINKS TO APPLICATIONS & PRODUCT SECTIONS BELOW
DRAGLINE & SHOVEL COMPONENTS
MOBILE EQUIPMENT
CRUSH & CONVEY
TRANSFER RAISE & ORE PASS
SCREENING & SIZING
PASTE & FILL
BALL MILL
WEAR PLATE
TRI-BRAZE
SUPER-C
SUPER-E
WEAR MONITORING: WEARVUE
PIPING SOLUTIONS
WELDING CONSUMABLES
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NOW AVAILABLE FROM TRICON ON SELECT WEAR APPLICATIONS! NEW
CRUSH DOWNTIME. ROCK SOLID SAFETY.
Patented indicators allow operators to assess wear from a safe distance, minimizing exposure to hazardous zones.
Immediate visual feedback No wires or complex software Reduce hazardous inspections
WORKERS STILL RISK THEIR LIVES FOR INSPECTIONS. EVERY DAY, WORKERS CLIMB INTO, UNDER & AROUND DANGEROUS EQUIPMENT, JUST TO DO CONDITION CHECKS. One missed step inside a haul truck or climbing into a chute could be fatal Waiting for something to break means last-minute shutdowns & costly rush repairs Critical wear decisions are being made under pressure, with no clear data - until now!
GREEN Keep running. Everything is in good condition. YELLOW Plan ahead. You have time, but maintenance should be scheduled. RED Act now. The part is worn out and must be replaced immediately.
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WEARVUE SHOULD BE INSTALLED IN ALL CRITICAL WEAR AREAS
DESIGNED FOR YOUR WEAR APPLICATION & MAINTENANCE CYCLES
BLADES DIPPERS SHOVELS DRAGLINES
TRUCK BODY/LINERS BUCKETS CRUSHER CHUTES
MONITOR WEAR FROM A SAFE DISTANCE
FORECAST MAINTENANCE & REDUCE WASTE
PRECISION ENGINEERED & PROFESSIONALLY INSTALLED BY TRICON!
AS SIMPLE AS A TRAFFIC LIGHT
GOOD TO GO Ready to wear.
WATCH VIDEO
PLAN MAINTENANCE React early, plan smarter & keep operations running
ACT NOW Replacement critical
LEARN HOW YOU CAN MONITOR CRITICAL WEAR INSTANTLY
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DRAGLINE & SHOVEL COMPONENTS
APPLICATIONS
DRAGLINE BUCKET LINERS
LIPS & SHROUDS
PINS
SHOVEL LINER KITS DUTCHMEN
HEEL BANDS
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DRAGLINE & SHOVEL COMPONENTS
DRAGLINE BUCKET LINERS
TRI-BRAZE OR SUPER-C/E PLATE FOR DRAGLINE BUCKET LINERS
Extend the life of your dragline buckets with Tricon dragline bucket liners. Our liners utilize the best-in-class Tri-Braze alloy plate and Super-C/E for enhanced longevity and superior wear resistance when working with abrasive mining and aggregate materials.
FLOORS SIDEWALLS LIP PROTECTION STRUCTURAL COMPONENTS HEEL BANDS
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DRAGLINE & SHOVEL COMPONENTS
LIPS & SHROUDS
TRI-BRAZE ON LIPS & SHROUDS Tricon lips and shrouds are designed to protect the dipper lip from wear in harsh mining conditions. Made from special-treated Tri-Braze for enhanced ductility and longer wear life.
FULL LIPS SHROUD PROTECTION DESIGNED FOR ALL G.E.T. STRONGER THAN CAST LIPS MORE DURABLE THAN A-514
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DRAGLINE & SHOVEL COMPONENTS
PINS
SPECIAL TREATED PINS™ Tricon produces a variety of pins with unmatched hardness and application- specific pins for severe heat and wear situations. We use the latest CNC equipment to ensure tight tolerances and consistency. Our Super-X (red)overlay pins are perfect for dipper bail pins and can be machined and rebuilt.
Tricon induction-hardened (blue) pins are ideal for door, attachment and equalizer pins. We maintain a healthy inventory of pins on site to ensure low lead times and rapid delivery.
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DRAGLINE & SHOVEL COMPONENTS
SHOVEL LINER KITS
TRI-BRAZE OR SUPER-C/E ON SHOVEL LINER KITS
Extend the life of your shovels with Tricon shovel liner kits. Our liner kits are made using Tri-Braze and Super- C/E plates for maximum wear protection. All shovel liner kits can be fully customized to suit mining site- specific applications.
LINER PACKAGES SHROUD PROTECTION HEEL BANDS LIPS DUTCHMEN
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DRAGLINE & SHOVEL COMPONENTS
DUTCHMEN
CAST & PLATE DUTCHMEN Tricon Dutchmen are designed using special-treated Tri-Braze material or castings for enhanced ductility in the most stringent structural applications in mining. While special-treated Tri-Braze is lower hardness and more ductile than our standard Tri-Braze, it is still significantly harder than the ASTM A514 grades of steel. Our cast Dutchmen are available in multiple chemistries designed to excel in hard rock mining operations. Consult with our engineering team and you can be assured that Tricon components will meet your most demanding requirements.
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DRAGLINE & SHOVEL COMPONENTS
HEEL BANDS & BOTTOM SKIS
TRI-BRAZE FOR HEEL BANDS
Use Tricon heel bands around the bottom of a bucket to protect the bucket from wear and ensure proper digging angles. Tri-Braze is used for maximum hardness and strength for a longer-lasting bucket.
STRUCTURAL & WEAR SKIS IN THICKNESSES FROM 1"-4" CUSTOM DESIGN FOR IMPACT & ABRASION
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MOBILE EQUIPMENT
APPLICATIONS
HAUL TRUCK BEDS & LINERS
LOADER BUCKETS & LINERS
DOZER BLADE LINERS & OUTSIDE LINER PACKAGES
HAUL ROAD GRADER BLADES
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MOBILE EQUIPMENT
HAUL TRUCK BEDS & LINERS
TRI-BRAZE & SUPER-C/E ON HAUL TRUCK BEDS & LINERS
Tricon‘s custom haul truck liner packages are tailored to fit your needs, whether you prefer maximum wear-life, maximum weight efficiency, or a combination of the two. Our liners feature customized combinations of our proprietary impact and abrasion-resistant materials to handle the wear from hauling any variety of mining materials.
FLOORS SIDEWALLS
CURVED OR FLAT GUTTERS CUSTOMIZED FOR SERVICE SUPER-C/E DOVETAILS
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MOBILE EQUIPMENT
LOADER BUCKETS & LINERS
TRI-BRAZE & SUPER-C/E FOR LOADER BUCKETS & LINERS
LIPS SHROUD PROTECTION LINER KITS HEEL BANDS & SHROUDS WING SHROUDS
Loader buckets and liners are exposed to highly abrasive materials and high structural loading during operation. Tricon buckets and liners are designed using proprietary steels to withstand harsh mining conditions, provide longer service life, lower maintenance costs, and improve performance over any other material in the marketplace. Our engineering team selects the right material thickness to be installed in the right places to maximize longevity and minimize impact forces during operation.
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MOBILE EQUIPMENT
DOZER BLADES, LINERS & OUTSIDE LINER PACKAGE
TRI-BRAZE & SUPER-C/E FOR DOZER BLADES, LINERS & OUTSIDE LINER PACKAGES Tricon blades, liners, and outside liner packages are designed using proprietary steel formulations to protect the blade and the frame of the bulldozer from wear and tear. Our steels have a higher resistance to abrasion, impact, and corrosion, which maximizes durability and service life. This improves productivity and efficiency while reducing maintenance costs and downtime.
LINER KITS DOZER LIPS DOZER REBUILDS
SHROUD PROTECTION CUTTING EDGE FROG PUSH ARM LINERS
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MOBILE EQUIPMENT
HAUL ROAD GRADER BLADES
TRI-BRAZE ON HAUL ROAD GRADER BLADES
STEEL GRADER BLADES DUAL-CARBIDE BLADES
Tricon customizable haul road grader blades are built using a Tri-Braze base and tungsten carbide wear surface, extending the lifespan up to 10 times that of a standard steel grader blade. Replacing these heavy, bolted blades is a challenging and hazardous task. Put your workers in harm's way less often by extending the life of your blades with Tricon.
CUSTOMIZABLE FLAT OR CURVED REVERSIBLE
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CRUSH & CONVEY
APPLICATIONS
CRUSHER COMPONENTS
CHEEK PLATES
CONVEYING SYSTEMS
SKIRTBOARDS & APRON FEEDER LINERS
HOPPERS & LINERS
CRUSHER IN-FEED & OUT-FEED LINERS
HYDRAULIC & PNEUMATIC SYSTEMS
PASTE BACKFILL PIPE & VALVES
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CRUSH & CONVEY
CRUSHER COMPONENTS
BOWLS & MANTLES Tricon produces high-performance bowl liners and mantles for cone crushers. Components are cast using custom alloy chemistries and precision laser scanning to ensure an exact fit and optimized wear profile for this demanding application.
TRI-BRAZE ON HAMMERS Tricon “roll forged” alloy hammers are the most reliable and cost-effective hammers available for coal mining applications. Through balanced chemistry, roll forging, and heat treatment, our hammers achieve a porosity-free microstructure, ensuring 100% through-hardness, which enables a predictable, longer wear life that cast hammers can’t achieve. Tricon hammers are built to provide a minimum 60 J/cm² impact toughness and a high reduction ratio, eliminating breakage, increasing run time, and reducing overall operating expenses. Tricon hammers are customizable, ranging in thicknesses from 1/4“ to 10“ material, and any shape you need to improve your operation. CRUSHER JAWS Engineered for extreme mining conditions, Tricon crusher jaws are available in custom chemistries (including manganese steel) that deliver superior impact resistance and work- hardening performance. Our stocking program will help to reduce your on-site storage, while ensuring that you have the critical spares needed to keep your operations running.
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CRUSH & CONVEY
CHEEK PLATES
TRI-BRAZE ON CHEEK PLATES
Tricon upper and lower cheek plates guarantee the longest possible wear life for your crushers. Our cheek plates withstand abrasion, impact, cyclic compression loading, variable material feed loads, and tramp material incursions. With longer wear life comes lower costs and increased safety as operational shutdowns and repairs are less frequent.
THREADED CONNECTION THROUGH HOLES CUSTOMIZABLE STOCKING PROGRAMS OUTLASTS OEM BY 2X
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CRUSH & CONVEY
CONVEYING SYSTEMS
TRI-BRAZE, SUPER-C/E & PRIME-ARC ON CONVEYING SYSTEMS
Tricon conveying systems are built to last, withstanding high-abrasion mining material and high-impact loading. Our conveyor pans and skirtboard liners utilize Tri-Braze steel for its exceptional combination of strength, through-hardness, wear resistance, toughness, and weldability. Additionally, we offer custom Prime-Arc 400 overlays to enhance wear life in areas that experience the most abrasion.
DIVERTERS SCRAPER BLADES HEAD CHUTE LINERS SKIRT BOARDS HOPPERS & CHUTES
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CRUSH & CONVEY
SKIRTBOARDS & APRON FEEDER LINERS
SKIRTBOARDS & APRON FEEDER LINERS The edge wear life of skirtboards is crucial for maintaining material on the belt and facilitating the transition to the subsequent processing operation. Worn skirtboards allow for material wastage and present a safety and clean-up hazard as material falls off the belt. Tri-Braze skirtboards overlaid with Prime-Arc 400 edges provide the longest skirtboard life available in the industry.
CUSTOM DESIGNS TRI-BRAZE & SUPER-C/E OVERLAY EDGES BOLT-ON OR THREADED SLOTTED FOR ADJUSTMENT
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CRUSH & CONVEY
HOPPERS & LINERS
TRI-BRAZE & SUPER-C/E ON HOPPERS & LINERS
Hoppers and chutes are subject to heavy impact from falling loads, in addition to compression and abrasion at transition points and hopper exits. By analyzing the wear patterns and loads in each area, Tricon can customize a Tri-Braze and Super-C/E liner package to maximize the life of your hoppers.
3D SCAN TECHNOLOGY OPTIMIZED DESIGN TARGET DOORS FOR HIGH WEAR AREAS SUPER-C/E OR TRI-BRAZE
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CRUSH & CONVEY
CRUSHER IN-FEED & OUT-FEED LINERS
TRI-BRAZE ON CRUSHER IN-FEED & OUT-FEED LINERS
TRI-BRAZE OR SUPER-C/E CUSTOM DESIGN EASILY REPLACEABLE THREADED OR BOLTED DESIGN
The combination of impact and abrasion from truck or loader dumps into your primary crushing systems presents a unique and challenging environment that is perfect for a Tri-Braze solution. No other wear steel is built to withstand this level of impact without cracking, while maintaining the hardness to remain in service for extended periods between maintenance cycles.
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CRUSH & CONVEY
HYDRAULIC TAILINGS PIPELINES
ULTRA TECH PIPING SOLUTIONS FOR HYDRAULIC TAILINGS PIPELINES
The safe and effective movement of tailings after the ore is extracted is a vital part of a mining operation. Pushing washed material away from your crushing and sorting equipment can be a difficult process, sometimes requiring miles of reliable, durable pipe. With over 30 years of proven success in long-distance, hydraulic tailings applications, our engineering team can assist in designing new systems or help make your existing tailings pipeline more reliable and efficient.
UT 600 PIPING 600+ BHN ID WELDABLE OD 4-6 X CARBON STEEL LIFE
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TRANSFER RAISE/ORE PASS
MATERIAL TRANSPORT WITH MODULAR SOLUTION
The use of transfer raises and ore passes for material transport is a common application in underground mines. Tri-Braze chute liners, hoppers and grizzly bars can handle this demanding application and keep your transport systems running. TRI-BRAZE FOR ORE PASSES & TRANSFER RAISES
CHUTE LINERS HOPPERS GRIZZLY BARS DUMP POCKETS CRUSHER SCREENS
WATCH LIVE APPLICATION
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TRANSFER RAISE/ORE PASS
SKIP CARS
TRI-BRAZE & SUPER-C/E ON SKIP CARS
Mining skip cars continually transport underground mining material to the surface while weighing and dumping it for processing. This repetitive cycle requires a superior combination of Tricon products to withstand tons of material and thousands of abrasive dumping cycles. Our mining skip cars are built to last and withstand the most demanding mining materials imaginable.
SKIP CAR REBUILDS NEW SKIP CARS SKIP LINER PACKAGES DIVERTER PLATES DUMP HOPPERS
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SCREENING & SIZING
APPLICATIONS
GRIZZLY BARS
SECONDARY SCREENING
ROTARY SCREENS
TRUCK DUMP SCREENS
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SCREENING & SIZING
GRIZZLY BARS
TRI-BRAZE OR PRIME-ARC FOR GRIZZLY BARS Tricon grizzly bars keep oversized materials from entering the secondary crushing operation. Made from Tri-Braze, our grizzly bars are crack-resistant and long-lasting, even when exposed to heavy impact and abrasion. Grizzly bars can also be repaired in the field with our Prime-Arc 300 or 400 wire, extending the life of the original Tri- Braze bars.
CUSTOM DESIGNED BOLT OR WELD ON REPLACEABLE BARS OVERLAY HIGH WEAR AREAS REPLACABLE ENDS
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SCREENING & SIZING
SECONDARY SCREENING
TRI-BRAZE ON SECONDARY SCREENING Tricon offers secondary screening options, including prewet screen top decks and scalping screens, to isolate the final, sellable product from undersized material. Made from Tri- Braze, Tricon screens last longer and resist wear to ensure the correct particle size in your finished product.
ANY SIZE/HOLE PATTERN AVAILABLE THROUGH HARDENED HIGH EDGE RETENTION
CONSISTENT SIZING OUTLAST OEM BY 2X
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SCREENING & SIZING
ROTARY SCREENS
TRI-BRAZE ON ROTARY SCREENS Tricon rotary screens are used for secondary sizing and separation of materials. Our rotary screens withstand the wear and tear of heavy, abrasive materials and the tumbling action of the rotor. Tri-Braze is the only material that combines the necessary hardness and impact resistance to succeed in this challenging environment.
REPLACEABLE SCREENS FULL HOUSINGS CHAIN OR WHEEL DRIVE REPLACEABLE SPROCKETS FULL TRI-BRAZE INNER HOUSING
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SCREENING & SIZING
TRUCK DUMP SCREENS
TRI-BRAZE ON TRUCK DUMP SCREENS
Tricon truck dump screens have the through-hardness and abrasion resistance to handle and filter the toughest mining materials from your truckload. Tri-Braze provides our truck dump screens with the long-lasting strength required to consistently separate particle sizes.
FULLY WELDED DESIGN CUSTOMIZED SIZING ON SITE LASER MEASUREMENT OUTLASTS A-514 3-4X
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PASTE & FILL
APPLICATIONS
THREADED PIPE FOR BOREHOLES
ABRASION RESISTANT PIPE
ABRASION RESISTANT BENDS & ELBOWS
HIGH PRESSURE COUPLINGS & CONNECTIONS
SHOTCRETE
DIVERSION VALVES
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PASTE & FILL
THREADED PIPE FOR BOREHOLES
ULTRA TECH THREADED PIPE FOR BOREHOLES
Threaded pipe is increasingly being used in vertical boreholes to transport paste backfill, making mines safer. In the past, pipes were welded together vertically, requiring a significant amount of man-hours to fit and suspend the pipes in potentially hazardous situations. Tricon offers a threaded pipe option for our Ultra Tech induction hardened pipes that results in faster installation, less downtime, and longer life. Ultra Tech pipe can save you thousands of dollars by dramatically reducing install time with seamless transition points and extending the life of your pipe.
NO WELD DESIGN REDUCES PLACEMENT TIME REUSABLE LESS FIELD EXPOSURE LOCKING THREADS
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PASTE & FILL
ABRASION RESISTANT PIPE
ULTRA TECH 600 PIPING SOLUTIONS
Abrasion-resistant pipes are designed to withstand the toughest and most challenging materials. Unlike mild steel pipe, abrasion-resistant pipes are engineered to last longer, require less downtime, and increase productivity. Ultra Tech 600 pipe lasts up to six times longer than mild steel pipe and provides significant savings on total life-cycle costs. With a 600 BHN inner surface tapering to 250 BHN on the outer wall, this is the ideal pipe profile for outstanding inner wall abrasion resistance and outer wall tensile strength.
600+ BHN ID 250 BHN OD WELDABLE OUTLASTS CARBON STEEL 4-6X ELIMINATES EHS ISSUES WITH RUBBER LINED PIPES
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PASTE & FILL
ABRASION RESISTANT BENDS & ELBOWS
ULTRA TECH 600 PIPE Our proprietary fabrication process utilizes induction heating to both harden and bend pipe simultaneously. Induction bending yields a stronger, more consistent pipe wall, which reduces wall thinning, ovality, and distortion typically caused by other methods of pipe bending.
600+ BHN ID 250 BHN OD WELDABLE
OUTLASTS CARBON STEEL 4-6X EASILY RECYCLEABLE, UNLIKE RUBBER-LINED OR CLAD PIPES
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PASTE & FILL
HIGH PRESSURE COUPLINGS & CONNECTIONS
IN STOCK - READY TO SHIP!
ULTRA TECH HIGH PRESSURE COUPLINGS
COUPLINGS
Ultra Tech offers a range of couplings designed to complement the durability of our abrasion-resistant pipelines. Our Ultra Duty, high-pressure forged couplings are lighter, safer, and more affordable than comparably rated cast options in the marketplace.
ULTRA DUTY COUPLINGS PRESSURE RATED TO 2,650 PSI (182BAR)
SIZES FROM 4" TO 12" (PRESSURE RATINGS VARY)
MULTIPLE STYLES OF FLANGES , WELD RINGS AND END GROOVES FACTORY INSTALLED
Forged/ Cast
Nominal Size, OD
Working Pressure
Weld End
Bolt Count
Bolt Spec.
Nut Spec.
Compatible Pipe Size
Part #
Size
Gasket
Torque Weight
Details
C80BBD ‐ HPF 8"
Forged 8”NPS, 8.625” OD
2650PSI, 182 Bar
HD Gasket HD Slip On Weld End
2
Grade 8 Cap Screw
Grade 8 Heavy Hex Nut
500 Ft- Lb Dry
42.87 Lb 8" pipe
Slip on HD Weld End & Gasket
END GROOVES
FLANGES
WELD RINGS
REDUCERS
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PASTE & FILL
DIVERSION VALVES
ULTRA TECH DIVERSION VALVES The Ultra Tech Diversion Valve is designed to withstand the most demanding mining applications. The push-pull operation is powered by two hydraulic cylinders, allowing for a paste working pressure up to 2200 PSI. The Ultra Tech Diversion Valve is an excellent fit for paste systems, tailings lines, or where a multi-line outlet with a single inlet is the operating mode. Ultra Tech Diversion Valve applications include pneumatic and hydraulic piping systems for extremely abrasive materials such as dust collection, fly ash, and pulverized coal.
DIVERSION VALVES
PNEUMATIC DIVERSION VALVES
HYDRAULIC POWER PACKS
LOW-PROFILE MANUAL DIVERSION VALVES
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PASTE & FILL
SHOTCRETE
ULTRA TECH SHOTCRETE HOSES AND NOZZLES
Ultra Tech Pipe was developed to handle the rigors of concrete pumping by one of our partner companies in the CFI portfolio: Con Forms. Our induction-hardened pipe, abrasion- resistant hose offerings, high-pressure couplings, and shotcrete accessories are all CPMA and ASA certified. Our team has decades of experience in concrete pumping to help identify the best solutions for your paste backfill operation.
SHOTCRETE NOZZLE
ENDURANCE HOSE Cable Reinforced
PLASTER & GROUT DISCHARGE HOSE
GUARDIAN HOSE Fabric Reinforced
ADVANTAGE HOSE Wire Reinforced
REDUCERS
CLEAN-OUT ACCESSORIES
ELBOWS
SMALL-LINE COUPLINGS
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PASTE & FILL
BATCH PLANTS: AGGREGATE TRANSPORT & CEMENT MIXERS
AGGREGATE TRANSPORT Tricon has served customers in the aggregate industry for over 55 years. Tri-Braze has been proven effective in these applications across a wide spectrum of materials and transport methods. Let our experienced engineering team learn about your operational challenges and we will identify the best materials and system design to keep your aggregates moving. ULTRA TECH 600 PIPELINES WELDED, COUPLED & THREADED CONNECTIONS CHUTES HOPPERS CEMENT MIXERS In cement mixers, parts such as mixing blades and drum liners are frequently exposed to harsh materials like sand, gravel, and cement slurry, which can rapidly degrade standard steel. Tri- Braze’s high hardness and toughness make it ideal for these components. For chute liners, our Super-C/E plates are the perfect solution to sliding abrasion and can be customized to suit your installation methods, whether welded or bolt-on. Tricon also offers inventory management programs for your cast parts, like mixer liners and paddles. We will laser scan each part and help you decide the ideal metallurgy for your needs. Your parts will be delivered when you need them and will be a perfect fit. MIXER LINERS PADDLES CHUTE LINERS MIXING BLADES DRUM LINERS
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BALL MILL
APPLICATIONS
DRYING CHAMBER LINERS
BALL MILL FEED TUBES
BALL MILL GRATES
TRUNNION LINERS
WEAR PLATES
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BALL MILL
DRYING CHAMBER LINERS
TRI-BRAZE OR SUPER-C/E ON DRYING CHAMBER LINERS
Extend the life of your drying chamber with Tricon drying chamber liners. Our liners are made using Tri-Braze and Super-C/E plate for long life and superior wear resistance in harsh processing conditions.
FEED TUBES DEFLECTORS
SCREEN PLATES CUSTOM DESIGN OVERLAY HIGH WEAR AREAS CENTER DISCHARGE COMPONENTS
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BALL MILL
BALL MILL FEED TUBES
TRI-BRAZE OR SUPER-C/E ON BALL MILL FEED TUBES
Ball Mill feed tubes are a critical component that feeds all material into the sizing chambers. The abrasiveness and hardness of mining materials can take a toll on ball mill feed tubes, making a significant impact on your maintenance schedule. Made from Super-C/E overlay, our ball mill feed tubes have a longer life, so you can maintain uptime.
CUSTOM DESIGN SUPER-C/E OVERLAY OUTLASTS OEM 2X PIPE SOURCED IN USA
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BALL MILL
BALL MILL GRATES
TRI-BRAZE ON BALL MILL GRATES Proper sizing of ball mill output is critical to ensure efficient processing of your minerals. Tri-Braze, with its 100% through-hardened interior, ensures the edge retention and hole size integrity of your internal grates and screens, which in turn guarantees proper material sizing.
THROUGH HARDENED EDGE RETENTION FOR SIZING OULASTS AR PLATE BY 2X HIGH IMPACT RESISTANCE
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BALL MILL
TRUNNION LINERS
TRI-BRAZE OR SUPER-C/E ON TRUNNION LINERS
Protect the inside of your trunnion from abrasive action with Tricon trunnion liners. Our liners are made from Tri- Braze or Super-C/E abrasion-resistant steel, ensuring the longest life and superior wear resistance.
CUSTOMIZABLE DESIGN TRI-BRAZE FOR HIGH IMPACT SUPER-C/E FOR HIGH ABRASION STUDDED OR BOLTED CONNECTION
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WEAR PLATES
TRI-BRAZE AND SUPER-C/E WEAR PLATES Repair worn spots or holes in your milling equipment with Tricon wear plates and patch plates made from Tri- Braze and Super-C/E plate. Wear plates extend the life of your equipment at a manageable cost.
THROUGH HARDENED TRI-BRAZE SUPER-C/E FOR HIGH WEAR LOW IMPACT FORMABLE WELDABLE IN FIELD CONDITIONS
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LEARN MORE ABOUT THE FEATURES OF TRI-BRAZE®
WATCH VIDEO
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TRI-BRAZE®
THRIVE IN EXTREME, HIGH-IMPACT WEAR CONDITIONS WITH THROUGH-HARDENED, ABRASION- RESISTANT STEEL PLATE.
GOLD STANDARD
As the flagship of the Tricon Wear Solutions product line, Tri-Braze® has stood the test of time as the trusted choice for the toughest jobs for over 50 years. With the industry’s best-performing and largest- selling wear- and abrasion-resistant steel, we set high standards. We put quality above all else and stand behind our products with a 100% guarantee. Our customers come back because when the stakes are high, they need a reliable, proven partner to get the job done right the first time.
STRONG TO THE CORE: HOW TRI-BRAZE WORKS The development of our signature Tri-Braze products begins by investing in high-quality, American-made steel. Tri-Braze combines a balance of alloying elements with controlled heat treating and extremely low sulfur and phosphorus to reach an ideal hardness and toughness ratio, plus high-impact resistance. With our proprietary alloy design, chemistry, and exacting processing standards, we consistently deliver full hardness through the plate for the longest-lasting, highest-impact product. Avoid lesser quality plate with a soft middle and choose Tri-Braze for increased efficiency and bottom-line results.
MORE REASONS TO RELY ON TRI-BRAZE
LASTS 3-4 TIMES LONGER Through-hardened with high hardness means better wear resistance than soft-core, standard wear plates
HIGH-IMPACT RESISTANCE Extremely-low sulfur content, fine-grain structure and excellent internal cleanliness provide high- impact resistance
WELDER FRIENDLY Proprietary chemistry provides excellent weldability in field conditions
COVER ANY APPLICATION Available thickness from ¼” up to 10", widths up to 120", and lengths up to 288" for larger applications
LESS DOWNTIME Long performance life and less downtime lower overall maintenance costs and save time
BETTER BOTTOM LINE 100% guarantee for optimal performance to improve your company’s bottom line
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TRI-BRAZE®
Tri-Braze lasts longer — up to 3x-4x the same thickness AR plate. It is through- hardened with typical hardness of 480 BHN for superior strength and wear resistance.
DURABILITY
Tri-Braze is more efficient and sustainable. It is 25-50% lighter, maintaining the same
WEIGHT
AR wear life, to save on shipping costs, reduce carbon emissions, and extend equipment wear.
We guarantee 100% through hardness. Our surface hardness extends through the middle of a 4” thick plate. Our through-hardened chemistry is guaranteed for every element on every plate. We test properties on every single plate to ensure the best value and plate performance on the market today. The plate you buy is the plate we test and report.
HARDNESS
soft core
hard core 480+ BHN
RELIABILITY
No asterisks. No fine print. No catches or evasive wording. What we say is what we mean — and what you get.
TRANSPARENCY
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LEARN MORE ABOUT THE FEATURES OF SUPER-C®
WATCH VIDEO
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SUPER-C®
POWERFUL & ADAPTABLE.
HOW IT WORKS INVESTMENT We invest in expert engineers and American-made, quality materials for superior performance. PROPRIETARY PROCESS Unique alloying, careful metallurgy, and process control achieve optimal carbide alignment and maximum carbide concentration for high performing abrasion-resistant cladding. Cladding is combined with a low-carbon, mild-steel base for forming and welding. RESULTS Super-C has more primary carbides than the competition, providing the longest- lasting product of its kind with more predictable wear and maintenance cycles, reduced downtime, and ability to work in the most hostile environments.
THRIVE IN THE MOST EXTREME WEAR CONDITIONS USING CHROMIUM CARBIDE, ABRASION-RESISTANT PLATE.
Built on 50 years of expertise in abrasive-resistant steel, Super-C® can withstand the most abrasive conditions while being adaptive for a wide range of applications. Super-C is a unique composite plate with a low-carbon, mild-steel base for optimal forming and welding, paired with wear-resistant, chromium carbide cladding. Tricon’s unique cladding process produces a harder, tougher, and more wear-resistant surface, making Super-C superior to any other chromium carbide plate available on the market.
REASONS TO CHOOSE SUPER-C
4-5 TIMES HARDER Our metallurgy is unmatched at 600+ BHN due to maximum carbide concentration and alignment throughout our proprietary process.
EASY TO INSTALL Low-carbon base plate can be welded, bolted, or studded to existing structures and applied to nickel-based, stainless, and other steel substrates.
LONGEST WEAR LIFE Super-C is the chromium carbide plate with the most wear resistance and longest wear life on the market.
MADE FOR EXTREME CONDITIONS
ENHANCED PERFORMANCE The unique herringbone pattern breaks up flow channels and can be installed in either direction — avoiding uneven, premature wear.
GREAT VALUE Harder plate with even wear lasts longer and allows for more predictable maintenance cycles and lower maintenance costs.
Designed for the world’s harshest conditions, Super-C stands up to the most extreme wear and can be used effectively at temperatures up to 1300°F.
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OFFERING NEW
SUPER-E™
ENGINEERED FOR ABSOLUTE FLATNESS Ensures effortless handling &
seamless fabrication for heavy-duty industrial wear plate applications
IMAGINE THE APPLICATION POSSIBILITIES WITH SUPER-E
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SUPER-E™
INDUSTRY-LEADING WEAR LIFE & FLATNESS AT AN ECONOMICAL PRICE POINT
OVERLAY & PLATE SIZE
Up to 50% volume fraction carbides in a single layer plate delivers two- layer wear results in a single layer plate Flat bead profile to eliminate material hang-up G65 wear testing up to 40% better than conventional CCO plate Processing results in ultra-low dilution of base plate Straight bead Ultra-low fusion line porosity and inclusions Flatness to ½ ASTM tolerance Vickers hardness averages up to 800 HV
OVERLAY 1100 x 2350 mm
PLATE: 1250 x 2500 mm
OVERLAY 1850 x 3850 mm
PLATE: 2000 x 4000 mm
REASONS TO CHOOSE SUPER-E
MATERIAL EFFICIENCY Our proprietary processing minimizes base metal dilution and provides two-layer wear life in a single overlay layer plate.
LONGEST WEAR LIFE Pound for pound, Super-E is the chromium carbide plate with the most wear resistance and longest wear life on the market. PROCESSING FRIENDLY The low heat input during the overlay application allows cutting and welding of larger parts without subsequent flattening.
ENHANCED FLATNESS Our proprietary process allows for extremely low heat input, which minimizes weld distortion—typical 1/2 ASTM plate standard flatness. EASY TO INSTALL Low-carbon base plate can be welded, bolted, or studded to existing structures and applied to nickel-based, stainless, and other steel substrates.
MADE FOR EXTREME CONDITIONS
Designed for the world’s harshest conditions, Super-E stands up to the most extreme wear and can be used effectively at temperatures up to 1000°F.
ORDERING INFORMATION Additional sizes & shapes available upon request
PLATE DIMENSIONS
US NOMINAL
DESCRIPTION
OVERLAY AREA
UNIT WT
5mm base material w/ 3+ mm overlay
1250 x 2500 mm 1100 x 2350 mm 3/8"
pc 187kg (412 lb)
8mm base material w/ 5mm overlay
1250 x 2500 mm 1100 x 2350 mm 1/2"
pc 303kg (668 lb)
15mm base material w/ 5mm overlay
1250 x 2500 mm 1100 x 2350 mm 3/4"
pc 479kg (1056 lb)
10mm base material w/ 10mm overlay
1250 x 2500 mm 1100 x 2350 mm 3/4"
pc 479kg (1056 lb)
5mm base material w/ 3+ mm overlay
2000 x 4000 mm 1850 x 3850 mm 3/8"
pc 491kg (1083 lb)
8mm base material w/ 5mm overlay
2000 x 4000 mm 1850 x 3850 mm 1/2"
pc 797kg (1757 lb)
15mm base material w/ 5 mm overlay
2000 x 4000 mm 1850 x 3850 mm 3/4"
pc 1216kg (2681 lb)
10mm base material w/ 10 mm overlay
2000 x 4000 mm 1850 x 3850 mm 3/4"
pc 1216kg (2681 lb)
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ABRASION-RESISTANT PIPELINE SYSTEMS SUSTAINABLE SOLUTIONS
NOW AVAILABLE FROM TRICON
Engineered to withstand the most demanding environments, Ultra Tech abrasion-resistant pipelines provide longer life and less downtime, which can lead to significant cost savings. With over 35 years of proven success around the world, Ultra Tech products and engineers can solve your abrasive wear challenges.
SPLIT OR BLEND FLOW STREAMS
STRAIGHT PIPE
WYES
REDUCER
STRAIGHT PIPE
BEND
2.5” – 24” DIAMETER STANDARD OFFERING
WYES
LATERALS
TEES
REDUCERS
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DIVERSION VALVES
VALVES FOR ABRASIVE SLURRY APPLICATIONS Includes paste fill, sand fill & hydraulic tailings, together with other systems where a multi-line outlet with a single inlet is the operating mode. Ultra Tech Diversion Valve applications include pneumatic & hydraulic piping systems for extremely abrasive materials.
SUSTAINABILITY WHITE PAPER A brief summary of the current state of environmental considerations and how Ultra Tech can help meet carbon reduction targets.
SPECIFICATION SIMPLIFIED
PRODUCT GUIDE
Quick access to clear product spec details is key for choosing the right products. Check out our complete report of product details for easy inclusion in your next bid package.
Details and tips about all Ultra Tech products and services: Ultra 600 pipe, high-pressure couplings, diversion valves and project engineering.
READ WHITE PAPER
DOWNLOAD SPECS REPORT
VIEW PRODUCT GUIDE
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WELDING CONSUMABLES
JOINING, BUILD-UP & HARD-SURFACING PRODUCTS Whatever your wear problem, there is a Prime-Arc wire designed for your needs. Prime-Arc welding consumables are specifically designed to provide customers with the highest-quality joining, build-up, and hard-surfacing products available in the industry. Over 35 years of welding and fabrication experience have enabled us to develop a unique product line that provides extended service life while reducing costly downtime.
The perfect complement to our portfolio of wear-resistant products, our two families of specialized wire are produced to be best-in-class for each particular service.
Prime-Arc joining electrodes and wires are formulated for field welding under the most difficult to join high-alloy, wear-resistant plates; high-strength, abrasion-resistant steel; or dissimilar metals. Our joining products include:
Our full line of hard-surfacing consumables includes chromium carbide, complex carbide, tungsten carbide, manganese, and martensitic tool steels that can handle hard rock, earthmoving, metal-to-earth, metal-to-metal, high- impact, high-compressive wear, and other demanding conditions. Hard-surfacing wires are available in check- cracking and non-check cracking chemistries.
PRIME-ARC 3 PRIME-ARC 85
PRIME-ARC SUPER-C
PRIME-ARC 300 PRIME-ARC 400
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FIVE STATE OF THE ART LOCATIONS TO MEET YOUR NEEDS
BIRMINGHAM, AL ELKO, NV CHICAGO, IL
DALLAS, TX PORT WASHINGTON, WI
OUR VALUES
COMMITMENT. TEAMWORK. IMPACT.
EXPERTISE
PEOPLE
PROCESS
PRODUCTS
Account teams who are dedicated to your success from start to finish In-house & field engineering services
Steel plates are leaders in the industry Built to last (2-4 times standard steel) Consistent quality In Stock/Available Proprietary metals and materials Diligent quality control
Complete service center USA manufactured Rigorous testing on every plate (exceeds industry standards) Custom solutions Top-notch, modern facilities Flexible services to meet needs Quality control throughout full product lifecycle
Category experience in multiple end markets with more than 110 custom applications Trusted since 1968 Engineering & Metallurgic teams
Metallurgic specialists Generations of applications experience
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CONTACT US
GLOBAL WEAR SOLUTIONS FOR MISSION CRITICAL APPLICATIONS
CFICOMPANY.COM
ESSER CON FORMS INDIA EWCFI
ABRASION-RESISTANT PIPELINE SYSTEMS
CONCRETE PUMPING DELIVERY SYSTEMS
COMPLETE PIPELINE SYSTEMS
IMPACT & ABRASION RESISTANT STEEL PLATE
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